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Most
questions require more information, and
therefore more questions.
Where do I start?
What effect are you looking for? Do you want to
see aggregate, do you want a high polish, what
type of facility is it, is it a slab on grade or
deck and do you want color?
If they are looking for a polished floor with
high light reflectivity they should start with
either a 100 metal or a 100 semi-metal and
polish to either an 800 or 1500 resins and
finish with an application of the Sher-Crete
Sealer for stained and polished concrete.
If they want aggregate exposure you start with a
lower grit metal and work your way up. The 30
grit diamond is one of the most effective for
stock removal as it has the highest
concentration of abrasives per square inch.
It is important to start with the most
aggressive diamond you can and not go any lower
than you have too. The first grit does 90% of
your work. It is important that this grit be run
enough to achieve a uniform scratch pattern. The
lower in the process that you start the more
steps you have to finish.
If you are using a planetary grinder on a slab
on deck you may need to cut the floor
aggressively in order to flatten enough to
polish the low spots. Rotary machines follow the
contours a little better than planetaries.
Can I skip steps?
The answer is of course you can. You can do
anything you want to. I don’t recommend skipping
steps as the next grit of diamonds removes the
previous scratch.
If you skip a 200 grit diamond you can not
remove the 100 grit scratch with a 400 grit
diamond. Even though you can’t see the scratches
it doesn’t mean they aren’t there. If you don’t
close up the scratch pattern with the proper
diamond then the finish will not last as long.
Do I have to leave the
Concrete Hardener down for 30 minutes?
Yes. The longer it is down the better the
reaction will be. We ask you to leave it down
for 30 minutes to ensure that we achieve proper
saturation.
Do I have to polish the
floor in order to use the Sher-Crete Concrete
Hardener?
No. Sher-Crete Concrete Hardener is the most
cost effective product on the market. It cost
less per square foot to use than the least
expensive densifier on the market. This is true
because of our higher coverage rate, lower labor
cost, and no disposal cost.
Can I use Sher-Crete
Concrete Hardener on any concrete floor?
If you pour water on the floor and it soaks into
the floor then it can be densified. Polymer
modified products such as all self leveling
floors do not benefit from the use of
densifiers.
How do I know if the
floor is polymer modified?
There are a couple of ways to determine if it is
polymer modified. Polymer modified products dent
fairly easily, they are also water soluble and
dust.
How long will the
diamonds last?
It depends. If you use soft diamonds on soft
concrete you may not get 100 square feet. If you
use hard diamonds on a hard floor then they may
never wear out. Diamonds should wear in order to
work. If they last too long they aren’t working,
if they wear out too quickly then they cost you
too much. On most Trapezoids they should last
between 7000 to 12000 square feet per set, on a
3 inch segmented tool they should last between
30,000 to 50,000 square feet per set, semi
metals should last 20,000 square feet if they
are following a metal in sequence, and resins
should last between 12,000 to 20,000 square feet
per set.
At what point should I
apply the Sher-Crete Sealer for Stained and
Polished Concrete?
The Sher-Crete Sealer for Stained and Polished
Concrete should be applied after the 800 grit
diamonds and before the 1500 grit diamonds.
How fast can I get on
the concrete after it has been placed?
You can apply the Sher-Crete Concrete Hardener
as soon as the trowels have come off the slab.
It is best to wait until the slab has cured. The
best cure is a seven day wet cure then apply the
Sher-Crete Concrete Hardener.
Is Sher-Crete Concrete
Hardener a cure?
NO. It is not a film forming membrane. It can be
used prior to the cure but it is not a cure.
Do I have to strip the
cure and seal prior to application of the Sher-Crete
Concrete Hardener?
Yes. If water will penetrate into the slab then
it can be hardened. If you are going to grind
the floor aggressively then you may not need to
strip the sealer prior to grinding.
If the concrete is too
soft can I apply the Concrete Hardener at a
lower grit?
If the slab is too soft you should apply the
Concrete Hardener after the first metal diamond.
The good news is that Sher-Crete Concrete
Hardener gains strength very quickly and will
not delay your job extensively. You should apply
the product again after the 200 grit diamonds to
ensure that the slab is as hard as you would
like it to be.
Can I apply the
Concrete Hardener after the stain?
Yes. Even if you have applied the stain after
the 400 grit diamonds the product will still
work very effectively.
Do I have to rinse the
product off the floor?
No. You can cut some time off of the clock by
grinding your next step while the Concrete
Hardener is still wet on the floor. You may want
to check to make sure that your diamonds can be
run wet. The additional heat will accelerate the
chemical reaction and helps to seal the floor.
How long do I have to
wait after I have applied the Concrete Hardener
before I can start grinding again?
Keep the product wet for 30 minutes. Then start
grinding.
Do I keep the product
wet with itself or water?
Keep the product wet with it self; you can move
it with a broom if you want. You can also spray
it again with more Sher-Crete Concrete Hardener.
Can I wait too long
before I grind?
Yes. Do not allow the floor to react more than
24 hours before you grind it again. It can
become too hard to cut.
How often will I need
to do this?
It depends. Flooring can be affected by cleaning
products and procedures as well as concrete
conditions. Properly installed and maintained
they can last a lifetime. We have floors that
were done 10 years ago that look like they were
installed last week. There are other floors that
were installed six months ago that you can’t
tell that anything has ever been done to these
floors. If a contractor takes shortcuts the
customer will not know the difference until
after the check has been cashed.
How do we stack up to
other products that are used for the same
purpose?
Refer to spread sheet.
How is our Sealer for
Stained and Polished Concrete different from
other Lithium based sealers?
Other materials have to stay dry for 24 to 48
hours after application or they will white out.
You should give ours an hour. It should be cut
50 50 with water and burnished with a black
stripping pad. Over application can cause the
product not to cure out properly. Spray and
spread at a rate of 2000 square feet per gallon.
Some other products are water soluble after they
have been applied. Sher-Crete Sealer for Stained
and Polished Concrete is not affected by water
after it has cured.
How chemical resistance
of Sher-Crete Concrete Hardener?
Refer to reference guide ACI Standard 302.1R-89
How chemical resistance
of Sher-Crete Sealer for Stained and Polished
Concrete?
Refer to reference guide ACI Standard 302.1R-89,
as well excellent resistance to motor oil,
hydraulic oil, and skydrol.
How does Sher-Crete
Concrete Hardener compare to other concrete
hardeners in its ability to increase abrasion
resistance?
Independent testing has shown that Sher-Crete
Concrete Hardener is twice as effective as the
next best chemical hardener.
Can I incorporate Color
into the concrete when I am using Sher-Crete
Concrete Hardener?
You can use a water based stain, acetone based
dye, or an acid based stain when using the Sher-Crete
Concrete Hardener. Unlike other materials it
does not have the tendency to lift the dyes out
of the concrete. It also does not change the
color of the concrete so it does not change the
color of the stained floor.
Will the Sher-Crete
Concrete Hardener inhibit the ability of a
coating to adhere to a floor?
No. Sher-Crete Concrete Hardener does not build
a film or affect the surface of the slab. Unlike
other concrete hardeners, Sher-Crete Concrete
Hardener does not produce sodium hydroxide so it
will not cause coating failures.
Are polished floors
more slippery than unpolished floors?
No. Polished concrete floors are considered to
be a high friction floor. They can have a higher
coefficient of friction wet than they do when
they are dry.
Will Sher-Crete
Concrete Hardener stop ASR?
No it is not a lithium based material.
Does Sher-Crete
Concrete Hardener contribute to craze cracking
and ASR?
No. Sher-Crete Concrete Hardener does not sodium
or potassium and does not increase the
alkalinity of the slab or contribute to ASR.
Sher-Crete Concrete Hardener will not contribute
to surface sweating syndrome.
How deep does Sher-Crete
Concrete Hardener penetrate into the concrete?
Sher-Crete Concrete Hardener penetrates concrete
approximately 1/8 of an inch. |
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